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Install an Outside Wood or Biomass Boiler DIY Tips

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Install an Outside Wood or Biomass Boiler, Tips and Tricks!

 

If you are considering purchasing or already own an outside wood boiler, you have come to the right spot! Been there-done that! Installing an outside wood boiler is a job a persistant amateur can handle, and with a few money saving ideas from me, you will be ahead of the ball game from the get go! I can give you ideas on anything from installation savings to good burn practices that reduce smoke considerably, as well as save wood!

To start you off, please visit my article which is hosted on another site, then come back here. My Squidoo site is updated frequently as I learn new things and discover new links to great ideas on wood boilers.

http://www.printnpost.com/articles/1261/1/Installing-an-Outdoor-Wood-Boiler/Page1.html

Ideas on this page can readily be applied to corn or other biomass boilers too.

Wood Boiler Basics 

What the Heck is a Wood Boiler?

As I write this, it is twenty degrees outside, and my family and I are nice and toasty! Best of all it's cheap! Cheap! Cheap!! I am fortunate enough to have an inexpensive supply of wood, but even if I didn't, it would still be less costly compared to buying heating oil, natural gas or propane.

An outside wood boiler, also known as an OWB, or an outdoor wood burner, does not actually "boil" the water. Water temperatures never reach boiling, although wood boilers commonly operate in the 160-185 degree range. The water is heated in the boiler and is circulated via a pair of 1 inch pipes to your home, where the heat is transferred via a heat exchanger to your existing system. The existing system may be a forced air or hot water/boiler system.

Good Burning Practices Reduce Smoke 

Decreasing Smoke Emmissions Makes You A Better Neighbor!

Smoke Pollution is a nuisance for some wood boilers depending upon your location, and is also the single biggest point against their use. There is no way to entirely eliminate smoke, however you can signifigantly reduce it by following these suggestions:

*Size the heat exchanger correctly, or turn down the thermostat on the boiler. Overkill is a waste! If you find that your indoor water temp is around 140 degrees, you may be wasting wood, and creating unecessary smoke. You will also be shortening the lifespan of the wood boiler. The less you have to open the door to add wood, the less heat you waste. I run my water around 120 degrees. I am amazed at the diference in wood intake. Maybe on a smaller home it isn't as signifigant, but on my monstrosity of a house, it was very noticable.

*Adding a fan near the bottom of your exhaust stack helps move and disperse the smoke.

*Lengthening the exhaust stack as much as possible will keep the smoke higher, also helping to disperse.

*One of the biggest "stretches" by wood boiler manufacturers is the concept of how often you add wood. I've heard it said, add once every 12 hours, 24 hours up to 96 depending on the efficiency and size of your home, as well as the wood or biomass boiler model. It is true that you can add a bunch of wood and walk away for many hours. However, I've found that you will get a better, less smokey burn, by adding wood more frequently in smaller amounts. Bad burn practices creates angry neighbors, which in turn leads to poor public opinion and perception of outdoor wood boilers. If more first time wood boiler users are aware of this from the start, this tip alone will save tons of headache.

Installation Items you can save money on! 

Some of the more expensive items.

The brazed plate heat exchanger pictured here is used for hot water applications, and a radiant heat exchanger is used in forced air applications. You can save big bucks buying these direct on the net. You will pay a premium if you purchase them with your "installation kit."

The same principle applies for the feed and return lines, as well as the fittings, and pump.

Check out the Sidearm plan on my e-bay section. A sidearm exchanger will heat hot water for home use, saving a ton of money in electricity or gas.

For a more complete list of items and tips visit the link at the top of the page.

I guarantee you will save money!

Safety First 

Having the right tools for the job starts with Safety!

It is alot more fun to saw wood, then to saw off digits and appendages. I highly recommend chaps and headgear. It only takes a minute to be safe, but you can carry an injury around permanantly!

Chainsaw Safety 

AO Safety 93049 Chain Saw Chaps

Amazon Price: $49.99 (as of 10/11/2008)
Used Price:

Chainsaw Safety Helmet and Face Guard W/ Muffs

Amazon Price: $29.99 (as of 10/11/2008)
Used Price:

Pro Chainsaw Wrap-Around Chaps #TSC

Amazon Price: $62.75 (as of 10/11/2008)
Used Price:

Husqvarna Consumer Forest Chainsaw Chaps

Amazon Price: (as of 10/11/2008)
Used Price:

Hot on eBay! 

For the Extreme DIY'er! (The sidearm plan is a must have!)

I've bought tons of stuff on e-bay! It's cheap, and the seller has nothing to lose put his reputation, which is usually enough. The items I've found are either in new or gently used and are priced cheaper then you will find in a store. This week I'm concentrating on the Do it yourselfer. What do you think of these plans?

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eBay

Handy Accessories for your Outdoor Boiler. 

Starting a fire and having wood right where you need it can be an issue. I hope some of these items help you out!

48" Firewood Storage Rack

Amazon Price: (as of 10/11/2008)

Sapphire Dragon Lighter Torch with Light Up Grip

Amazon Price: $10.99 (as of 10/11/2008)

Do it Best Imports DF134LT Log Cart with Fireplace Tool Set

Amazon Price: $47.79 (as of 10/11/2008)

Alternative Heating 

It's alway a good idea to explore alternatives! That is what originally led me to a wood boiler.

If you are in an area that doesn't quite fit the criteria for a wood boiler installation, check out what alternative heating methods are out there!

The Homeowners Guide to Energy Independence: Alternative Power Sources for the Average American

Kick the oil dependence habit! This is a great book full of ideas and resources to get you into alternatives!

Amazon Price: $11.66 (as of 10/11/2008)

Power with Nature Second Edition: Alternative Energy Solutions for Homeowners Updated

Fresh, up to date information, on the newest alternatives available to homeowners!

Amazon Price: $16.50 (as of 10/11/2008)

The Feel Good Heat: Pioneers Of Corn and Biomass Energy

Many farmers or those who live in farming country will have better access to corn to burn instead of wood. This is a good read for those of you considering a corn, silage or other biomass burning boiler. The idea is the same, just diferent fuel sources.

Amazon Price: $16.95 (as of 10/11/2008)

Natural Home Heating: The Complete Guide to Renewable Energy Options

Amazon Price: $21.90 (as of 10/11/2008)

Power Plants: Biofuels Made Simple (Wisdom of the East)

Amazon Price: (as of 10/11/2008)

Links to more info on OWB's 

It's always good to get diferent perpectives!

Article on Wood Boiler
This site provides a pretty good definition of a outside boiler.
Wood Boiler installation
This is an article I wrote on installing a wood boiler. (In case you didn't find the link above).
Wood Boiler Plans
If you are an Extreme do-it-yourselfer, build a wood boiler from scratch!
Manure Outside Boiler
Burning manure may not sound so glamorous, but on some farms this is the ticket. My Dad loves this site. He raises horses.
A No BS Guide to buying Outdoor Furnaces
This Author really has some good tips to buying an outdoor furnace, and some great advice on burn practices.

Reader Feedback 

I would love to hear from you!

CanDoMan

For Tom: I can appreciate anybody who is a doityourselfer, however, when it comes to building an outside wood boiler, you really have to weigh the amount of time and the cost of materials carefully. I originally thought to build one myself, but the cash outlay for materials and the time involved really didn't make sense. When you build it yourself you also forego any type of warranty and customer support. If you are serious about doing it yourself, check out my link to DEB Design (Wood Boiler Plans). This will get you started.

Posted September 14, 2008

TOM

I really enjoyed your site & info on these outside boilers. I want to build my own as I have a inside wood burner attached to my furnace. Any thoughts on how to modify this by adding a boiler?

Posted September 11, 2008

gale

my son as a outside oldwoodburner for hot water heat.we can nont find anyone hou knows how to huck it up.Models HKB-81 BY Kinetic-industries.If you could help us .we would be forever greatful.thankyou for your time

Posted August 07, 2008

eccles1

thanks for your tips!!

Posted March 13, 2008

CanDoMan

Hero? Awww Gee. Thanks jon!

Posted December 17, 2007

 
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CanDoMan

About CanDoMan

I love learning and trying diferent things. I work on a variety of DIY projects but also have a broad range of other interests. Writing, Old Stuff, Horses, Scuba Diving to name a few. I've learned that I can do just about anything I set my mind to, and I hope to convince you that you can too!

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