Welding With Miller Electric

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Miller Electric - Bringing High Quality Welders to You

When it comes time to picking out the perfect welder for you, there are many options not only regarding the style of welding you will be doing and with what materials that entails, but the all important brand. While it may sound a bit trite, the brand of your welder is important; the truth is that the leading manufacturers didn't get there by selling faulty gear and you shouldn't take your chances on purchasing a machine that isn't going to give you the end results you deserve. Among the top leading brands in not only the welding industry but also with a wide array of cutting supplies, Miller Electric has blazed the way for other competitors to only hope to trail along after. You want to be assured of exceptional craftsmanship from anything you buy, and this is especially true when it comes to the staple of your welding endeavors. Here is the 411 on all that is Miller; from their humble beginnings and raise to acclaim, their most popular welders, and what others have to say about them.

Miller Electric - A Little History

From the mind of Niels Miller to a worldwide force.

Miller ElectricThe company name Miller is almost synonymous with welding. The brand was conceptualized by one Niels Miller back in the 1920's in Wisconsin who envisioned an arc welder that would not only be at a price his like minded industrial botheration could afford but also one that would tap into the available energy sources of the times and area. With that drive and underlying sense of ingenuity Miller Electric was born in 1929 and from there has blossomed to become one of the leading manufacturers of not only welders but other cutting equipment as well.

Miller strives to adhere to only the highest of quality standards, which is perhaps the hinge on which they have been able to use to build up the corporation to the stronghold it has on the niche market today. They were built on innovation and it is that same quest to remain at the forefront of technology that is ever present; they are the company to claim title to the very first built-in wire feeder with their introduction of the Millermatic 35. When the MIG welding became all the rage, in 1971 Miller brought to the masses the MIG all-in-one welder, again the first of its kind.

Miller Electric works off of the principles of simplicity, flow, focus, trust, and empowerment. That can be said for any dedicated tradesman as well, and the persistent drive for perfection is what separates the good welders from the great. A keen sense of precision, a steady hand, and years of practice will bring you notoriety in the field; Niels Miller dedicated himself to a monumental undertaking and created an empire that is the powerhouse of today. When you go with 'The Power of Blue' you will be working with only the best.

Miller's MIG Welders

The most popular models for your own purposes.

Miller MIG WeldersAs technology has progressed, the welders of today are made to offer much greater ease and flexibility which makes your job albeit not easy, but at least easier. Especially for those just starting out in the craft of welding, working with a top brand like a Miller welder is going to do well to speed along your learning curve and give you the necessary experience to then excel. When selecting the best unit for you and your own purposes here are some of the most popular models that have been proven to rise among the competitors.

For MIG welders, perhaps the best model to begin learning off of is the Millermatic 140 Auto-set. This has been created for the hobbyist or newbie in mind as the low-end arc is both smooth and ideal for not only ensuring you don't burn through the thinner metals but still offer you the necessary power that is conducive for thicker metals. There is the addition of Auto-Set that will require you to merely input both the thickness of the material and the wire diameter and the rest of the configurations are done for you.

The Millermatic 180 Auto-set is going to be tailored for those who crave a bit more power out of their welder. It will come with 230V, over the 115V of the 140 edition, and thus be capable of welding materials even thicker. You can still take advantage of the Auto-Set and it will further adjust the speed of the wire feed for you. Finally, the Millermatic 212 Auto-Set is the go to of choice for those planning on putting plenty of time in the shop. Its control may be cited as unparalleled and you are offered a much broader range of possible materials with the 7 tap output control.

Millers TIG Welders

Light that arc with one of the most popular models.

Miller TIG WeldersFor all of those avid TIG welders, you can take note of the line from Miller Electric that has shown to be a favorite of your coworkers. Starting again from the units best suited for beginners, the Diversion 165 has 230V for the input and a range of 10 to 165 Amps. It has a 3/16th of an inch steel thickness and an aluminum material thickness of the same; it is appealing for not only its simpler operation and for being a bit easier on the budget, but also because it contains everything one starting out in TIG would need with an accompanying guidebook.

The Syncronowave 200 is going to be still at a competitive price and excellent value for those that have moved on past the point of a novice. Here the range is that of 5 to 200 Amps and the steel material thickness is up to 3/8th of an inch while the aluminum is up to 3/26th of an inch. You will then be guaranteed not only the wider range in terms of amperage but the subsequent Squarewave output is going to facilitate the welding of both magnesium and aluminum.

For the big boys, Miller's Dynasty 200 is one of the leading professional style welders with the most diverse amount of output options. There is a range of 1 to 200 Amps and the steel material thickness is up to 3/8th of an inch again but the aluminum is up to 1/4th of an inch. You will always have a steady hand of control with the AC/DC power and of course the Squarewave specifically working to make each weld on magnesium and aluminum nothing short of perfection.

Miller Plasma Cutters

The most popular models for the skilled of hand.

Miller Plasma CuttersTo slice through that steel, aluminum, or other metal with the ease of Superman, you may want to take a look at the most popular Plasma cutters. These diddies won't leave you with any warping, jagged edges, or distortion and whether you are a newbie to the trade or on par with Niels Miller himself you will find just the right gadget for you. The Spectrum 375 may be considered more basic, but don't let the affordability fool you because it still is going to get the job done for nearly any hobbyist job or other automotive work. It has the option of either 115 input Voltage or 230V that is easily changed with the flip of a switch and a piercing thickness of 3/16th of an inch.

The Spectrum 375 X-Treme is quite enviable for its compact size and ability to be brought nearly anywhere. It weighs in at 18 pounds but supplies you still with either the 155V or 230Volts; the difference is that the Auto-Line feature will make the adjustments automatically for you. The piercing thickness is again 3/16th of an inch as well. Finally, the Spectrum 625 X-Treme is for those that 'Bleed Blue' and with the 230V input you be able to do all of your cuts not only more power but then all the faster. You can take it to the max of 10IPM for mild steel that is 1/2 of an inch and the piercing thickness is 1/4 of an inch. What's more is there is also the ability to then do plasma arc gouging should you be so inclined.

What's the Verdict?

How does the Miller brand stack up?

Welding HelmetOkay, so we've gone down the run through of the most popular products on the market today, but when it comes to actually putting their talk to the walk how do they stack up? It is known that Miller comes with a high backing, they wouldn't be the force they are today if that weren't the case, but they are also noted for being a great choice for anyone just starting out in welding. MIG welders are noted for being especially great for the newbies and one online reviewer states, "The new Millermatic 180 is an incredible welder." With both a high quality of the arc and being even more reliable, your full focus can then be on that of your motion and directing the gun.

The heavy duty models are reported as being just as top rate and for a wide array of possible uses not only in the shop but out at work on the farm as well. It is hard pressed to find a significant complain among any background looking and it appears that as with many things, if you go with the leading brand in the industry you can be assured that the customer service, support, and reliability will follow along with.

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Guestbook and Comments

Are you partial to Miller...or *GASP* maybe Lincoln?! No matter, if you've got something to say, we want to hear it so give us a shout out!

  • WelderJake Oct 15, 2011 @ 4:32 pm | delete
    I've always been a fan of Miller Electric and your article provided more information about a wonderful company. Thanks for the informative articles, and keep up the posts.

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