Making Your Own Clay

Rating: 1 - I can do better 2 - Jury's out 3 - Pretty darn good 4 - Splendiferous 5 - Awesometastic (by 15 people)   Your rating: 1 - I can do better 2 - Jury's out 3 - Pretty darn good 4 - Splendiferous 5 - Awesometastic

Welcome

Welcome to the Kiln Goddess' Clay Pit about Making Your Own Clay. There are two basic methods to making your own clays, either to buy the ingredients or dig your own indigenous clay from the ground. Lets examine the process for both. This lens as all my lenses are always a work in progress. Check back often.

Mixing Purchased Clay and Ingredients 

Clay when bought premade comes in nicely bagged and boxed deaired blocks. This is very convenant and easily stored but costs some money if you are producing/using alot of clay.

Some clay bodies come in premixed but in powered form. This is a better bargin if you have the time to mix it yourself as you usually get a better price per pound and you don't have to pay to have moist clay shipped(moist means more weight to ship). The resulting clay will have the same properties as the premixed/prebagged clay but you have the advantage of price and controlling how moist the clay gets so it is the perfect wetness for your use.

Another option is to mix a clay body up according to a recipe. Many recipes can be found in books, internet source, schools, etc. Now why use a recipe? Well, the advantages of mixing a clay from raw ingredients is also one of economics. It will likely be even cheaper to mix your own using raw ingredient. Plus you have the ability to add more of this or that to customize the clay to your needs.

Mixing Clay 

Clay Making
Making clay from bought ingredients.
Making Clay on a Budget
While interesting and easy please do test your results before for proper cone rating.

Digging Your Own Clay 

While digging and processing your own clay is not for everyone, I think every clay worker needs to visit an indigenous clay source at least once to learn about the source of clay and how it occurs in nature. A wall of clay is an impressive sight.

The Pros and Cons of Digging your Own clay

Pros:

It is cheaper
Easily customizable
Using local clay can be a marketing plus
A clay pit is pretty darn cool
Its a great excuse for a picnic

Cons:

It takes time
It is messy
You must test it to learn the clay's properties
It takes muscle(clay digging, hauling and mixing ain't for wimps)
You might not be in a location for good clay

A Trip to the Clay Pit 

I remember my first trip to the clay pit. My college professor(an adjunct) said if anyone wanted to learn where clay came from to meet up with her on Saturday for a trip to the local clay pit.

I was curious, I showed up, sadly only 2 other students did but the professor didn't waiver in her enthusiasism. Off we went on the 1/2 hour/45 minute car trip to the clay pit.

Over the river and thru the woods we did go. We parked on the side of the road and hiked into the woods bringing with us bags and buckets to haul the clay out with.

The surface at the top of the pit was mostly sand with quartz pebbles. Where ever a pebble and the clay met would be a small turret of clay with the surrounding clay washed away. Thousands on little castles formed the top edges of the pit, seemingly so magical.

We clamoured down into the pit. Exploring and admiring the clay walls surrounding us as we descended. The walls of clay were grey and pink with veins of brown and reds and purples.

We went the bottom and found a clay slick. The professor advised us not to come shortly after a rain as the walls would be too slick to make it down safetly and impossible to come back up. We had lunch of PB and J at the bottom and prepared to start working on getting some 'free' clay.

The digging really wasn't digging as we just grabbed big hunks, some larger than my head, off the wall. It went pretty easy tho we did run into a bunch of fire ants that were not too pleased with us disturbing their clay. We got us a bunch of 'free' clay.

Well the piper must be paid and the payment began, now we had to haul all this clay up the pit wall, thru the woods and load it into the cars.

We did it, tho we had to reshuffle clay bags to make them lighter so as to get them up the wall. I think we each scored about 200-300 pounds of clay that day.

I made many trips back to that clay pit while in college. It freed me of the financial constrants of supplies by being able to throw and throw and throw as much clay as I wanted for merely the price of a bit of sweat equity and a few bags of clay additives.

I now find myself in search of a clay pit in my new location, I will keep looking.

Processing Indigenous Clays 

Indigenous Clay
Digging your own clay and processing it.
Processing Dug Clay
Instructions on how to process dug clay or reprocess dried out clay.
Clay Types and Processing and Testing Your Own Clay
Testing your dug clay body is a very important, this article will point you in the right direction.
How To Find and Dig Clay
A helpful article about find and firing indigenous clays

Clay Formulation 

Ceramic Materials Database
A database of clay and glaze ingredients
A Realistic Look at Clay Bodies
A article with advice on additions to a clay body by Jonathan Kaplan

Clay Recipes 

High Fire Clays
The Kiln Goddess' lens of high fire clay recipies.
Low Fire Clay Recipes
The Kiln Goddess' lens of low fire clay recipies.
Mid-range Clay Recipes
The Kiln Goddess' lens of mid-range fire clay recipies.

Test, Test, Test 

Testing is an important step after making your clay no matter if you dug your clay are followed a published recipe. There are many test to perform:

Test for Plasticity
Test for Throwability
Test for Shrinkage
Test for Porosity
Test for firing temp/cone range
and others

Testing Your Clay 

Making Clay Test Bars
Testing Clay for Shinkage and Porosity
Testing Your Clay Body
An informative article by Tony Hansen

Clay Mixing Equipment 

The Anti-Establishment Mixer
An article by Paul Soldner. How to build your own motorless clay mixer.
History of the Peter Pugger
How the Peter Pugger was born.
Soldner Clay Mixers
A mixer with a solid reputation.

Great Clay Books on Amazon 

Clay and Glazes for the Potter

Great Book. So much info. More than you'll ever need.

Amazon Price: $26.37 (as of 07/26/2008)
List Price: $39.95

Usually ships in 24 hours

Electric Kiln Ceramics: A Guide to Clays and Glazes

Excellent book. I suggest anyone who is going to use a electric kiln to fire their clay get this book. Very complete.

Amazon Price: $29.69 (as of 07/26/2008)
List Price: $44.99

Usually ships in 24 hours

Clays and Glazes in Studio Ceramics

Amazon Price: $46.90 (as of 07/26/2008)
List Price: $60.00

Usually ships in 24 hours

The Potter's Complete Book of Clay and Glazes: A Comprehensive Guide to Formulating, Mixing, Applying and Firing Clay Bodies and Glazes

Huge resource. More info than you will ever use.

Amazon Price: $31.50 (as of 07/26/2008)
List Price: $50.00

In stock soon. Order now to get in line. First come, first served.

Want to Know More? 

May The Kiln Goddess Smile Upon You
Here is the Kiln Goddess' Clay Pit, it is a central hub for all things related to working with clay. Here you will find links to other lenses on clay art, pottery, techniques and tutorials and other good stuff. Have fun.

Suggestions andr Feedback 

I welcome your feedback. Would you like something added? Know a good link or book? Did I manage to misspell something? Did you find a dead link? Let me know, afterall this Kiln Goddess isn't all knowing ;-)

Lexi

A fine lens indeed!

Years ago in Arizona I used to take my dry clay and throw it in a Maytag wringer washer and mix it with water, pour it out into buckets and let it dry to a usable consistency. That would be a poor solution in a wet climate though!

Lexi

Posted March 11, 2008

Christene

Blessed by a SquidAngel

Posted May 13, 2007

groovyoldlady

The girlies and I just made our first lopsided little pots with a "toy" pottery wheel. It was incredibly fun and therapeutic! So we are on a quest for more clay and maybe a "real" pottery wheel. My whole garden is basically a wee bit of topsoil over clay, so we may give digging our own it a try!

Posted March 27, 2007

I found this a very interesting and fact filled lens thanks for teaching on how to make clay.

Posted February 21, 2007

KCStargazer

Hey, I can really "dig it"! Welcome to the Kaleidoscope Group!
KCStargazer

Posted February 04, 2007

 
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Clay Stuff on Amazon 

Bosch HS2169 5-3/8-Inch by 21-Inch Clay Spade

To help you dig that clay

Amazon Price: $77.14 (as of 07/26/2008)
List Price: $90.12

Usually ships in 24 hours

Hefty Ultra Flex Heavy Duty Clean-Up, 39 Gallon Bags, Case Pack, Six - 16 Count Boxes (96 bags)

To haul and store your dug, mixed, or recycled clay

Amazon Price: $44.09 (as of 07/26/2008)
List Price: $48.92

Usually ships in 24 hours

Genuine Bristle Nail Brush

To get that clay out from under your nails...a must have.

Amazon Price: $2.35 (as of 07/26/2008)
List Price: $2.99

Usually ships in 1-2 business days

Look who made this lens!

KilnGoddess

KilnGoddess
The Kiln Goddess is an artist/potter. She loves working in clay as well as metals, mosaics, and nearly all mediums she tries. She especially loves wheel throwing and...  more