Dye sublimation - starting a business in personalised products

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Dye Sublimation - a new business for you

A cost effective process for producing low volume, high quality personalised products.

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Dye sublimation is the process of converting by heat, special ink from a printed transfer to a gas and back to a solid on the substrate required.

The process is affordable and allows for low volume, high (photo) quality images to be placed onto any surface with a high polyester content or coating.

Mugs, mousemats, t-shirts and keyrings are just some of the products that are available.

The equipment needed is compact and a small bench will often suffice for the basic setup which includes an Epson inkjet printer with dye sublimation inks and a heat press.

There are several types of heatpress, but the best by far, is the swing press which allows more control over the placing of the transfer onto the product. Some flatbed presses also have attachments to allow you to produce none flat items such as baseball caps and plates.

In addition, there are special presses just for producing mugs etc - these have a wrap around heating element.

There are a few websites that give information on setting up and these include forums where members can exchange hints and tips - one such forum is Dye Sub Forum UK

There is also a good quality tutorial dvd available from Dye Sub tutorial DVD which is available in PAL format for UK and Europe. The site also gives some basic background about using dye sublimation to produce personalised products.

Also available in Australia and New Zealand in PAL via http://www.au.how2imprint.com

And also available in the NTSC format for the Americas from Dye Sub tutorial DVD

Video clips

Dye sub information

A short clip for the DVD tutorial
Dye Sub DVD Promo
This is a short clip showing what is on the tutorial DVD on dye sublimation.
Dye Sub DVD Advert
An advert for a high quality DVD taking you through setting up a dye sublimation business.

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  • Busines-man Jun 3, 2011 @ 2:35 pm | delete

    Nice post , thank you very much for sharing. Wish you a good day.

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  • airrunner Jan 23, 2011 @ 12:37 am | delete
    I have always come across orders for custom made products but never had an idea about a business model that can help us to produce these items in low volume. How good is the quality of this system compared to the original production technique? From the pictures, I assumed that the quality is pretty impressive.
  • greenscreenproducer Jan 23, 2011 @ 12:12 pm | delete
    Thank you for your comment.

    I am not sure what you mean by "the original production technique", but the quality is very good with photographs reproducing really well as long as the original artwork supplied is of a high enough resolution for the article to be sublimated to.
  • Sep 10, 2010 @ 10:42 am | delete
    Wow!
    I like your lens, very useful and inspiring. thank you.
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  • H. Tanaka Dec 4, 2008 @ 4:51 pm | delete
    Thank you for good information lens. I'm also doing sublimation printing and have a website "Used Heat Press". If you have a chance, please visit my site.
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