Introduction to face gear

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Intro to face gear

Face gears are the gear wheel with cogs mortised into its face, usually in conjugation with a lantern pinion. Face gear enables the transmission of drive through an angle. Their use in high power, high precision applications have become popular. Face gears have high strength teeth and good contact geometry, which give high torque capability. Face gears help to ensure accuracy and rigidity. It is generated by a shaper cutter with the same diametrical pitch and pressure angle as the pinion. Pressure angle of a face gear is by calculating the shape of the tooth, the frontal pressure angle.

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A face gear drive used for transformation of rotation and torque between intersected axes are an alternative one for a spiral bevel gear drive. The driving member of a face gear drive is an involute spur pinion. The bearing contact in a face gear drive is localizing to avoid the separation of tooth surfaces and edge contact due to misalignment.
Advantages of a face gear drive are:
(1) The possibility to split torque in a gear transmission, particularly in a helicopter transmission. Application of spiral bevel gears for this purpose is less favorable.
(2) More favorable conditions of transfer of meshing when one pair of teeth is changed for the neighboring one. Due to misalignment, the transfer of meshing in other types of gear drives is accompanied by transmission errors that cause vibration and noise. The advantage of face gear drives is that misalignment does not cause transmission error at the transfer of meshing, because the involute pinion tooth surface is equidistant. However, errors of alignment in a face gear drive may cause a shift in the bearing contact, therefore localization and stabilization of the bearing contact become necessary.

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Category: File - :Gears animation.gif|frame|right|Two meshing gears transmitting rotational motion. Note that the smaller gear is rotating more quickly. Although the larger gear is rotating less quickly, its torque is proportionally greater.

A gear is a rotating machine part having cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. Two or more gears working in tandem are called a transmission and can produce a mechanical advantage through a gear ratio and thus may be considered a simple machine. Geared devices can change the speed, magnitude, and direction of a power source. The most common situation is for a gear to mesh with another gear, however a gear can also mesh a non-rotating toothed part, called a rack, thereby producing translation instead of rotation.

The gears in a transmission are analogous to the wheels in a pulley. An advantage of gears is that the teeth of a gear prevent slipping.

When two gears of unequal number of teeth are combined a mechanical advantage is produced, with both the rotational speeds and the torques of the two gears differing in a simple relationship.

In transmissions which offer multiple gear ratios, such as bicycles and cars, the term gear, as in first gear, refers to a gear ratio rather than an actual physical gear. The term is used to describe similar devices even when gear ratio is continuous rather than discrete, or when the device does not actually contain any gears, as in a continuously variable transmission.Howstuffworks "Transmission Basics"

The earliest known reference to gears was circa 50 A.D. by Hero of Alexandria, but they can be traced back to the Greek mechanics of the Alexandrian school in the 3rd century BC and were greatly developed by the Greek polymath Archimedes (287-212 BC).M.J.T. Lewis: "Gearing in the Ancient World", Endeavour, Vol. 17, No. 3 (1993), pp. 110-115 (110)

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