Micro Hydro Project
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How to build a micro hydro power plant
The photo shows the micro hydro creek flow after a substantial storm. We received 4 inches of rain in 24 hours, 6 inches in 48 hours. The creek was raging. While it's hard to see, this creek is flowing in a loop around a small island. A channel was dug across the top of the photo which makes the island. A small dam is in the creek at the right of the photo. The water is pouring over the dam.
Spring 2011 update: The creek is again under control. Water levels are fairly high but dropping due to reduced rain of late. The terrain that will support the alternate energy works, (alternator, water wheel, etc.), is being evaluated for suitability. The diversion cut in the creek proved to be inadequate for the water flow. Efforts are being made with shovels to increase the width of the cut. The dam used to divert water into the diversion has withstood the winter and the tremendous water flow despite being completely overwhelmed on two occasions. Efforts will be made to bolster the dam to improve its performance in future years. With the improvement in the diversion cut and dam bolstering, there should be no possibility of the water going over the dam again. This will bode well for the installation of the PMA alternator and the mechanisms that support the generation of the energy.
Micro hydro basics
Why this project was started
Micro Hydro Economics
There is also a convenience factor to consider. If the power goes out, my stream will provide me with ample 12 volt power for emergency lights, a radio and maybe even a small heater. The alternate power is also available when the regular electricity is working. During those times, I can use the alternate energy to heat a small greenhouse that I have in the yard. That will allow fresh crops to thrive over the winter. Lettuce in January can be very expensive but would be free to me with my alternate energy heated greenhouse. Who knows, in time I might be able to raise pineapples using the energy from the stream.
Micro Hydro Stuff on Amazon
Help yourself to alternate energy
The Most Important Thing
Major rain storm overwhelms the micro hydro creek
After receiving 6 inches of rain in 2 days, the creek was raging. The loop in the photo points towards the property bank. There has been substantial erosion here in the past. A diversion channel was dug at the top of the photo, creating a small island. A small dam was constructed on the right of the photo to block water from taking the original path. With the rain, the water rose enough to go over the dam.
The components of the micro hydro project were not yet installed. If they were, they might have been destroyed during this flood event.
The micro hydro creek overview is here:

Micro hydro components
Electrical specifics
The PMA alternator used for this project contains an internal rectifier. This is a set of 4 diodes arranged in a square. They convert the produced alternating current into direct current. There is some literature that suggests that the alternator should output alternating current and be connected to the rectifier closer to the storage batteries. This allows for somewhat cheaper line to be used to connect the alternator to the rectifier when the two devices are located a long distance apart. This project will only have about 100 feet between the alternator and the storage batteries. Using regular 12/2 or 14/2 cable, there will not be an appreciable voltage drop over the required distance. The project uses a power controller to monitor the state of charge in the batteries. When they are fully charged, the power controller will switch the micro hydro power to a diversion load. This is just an electric heater that will use the surplus power. The batteries are deep cycle units such as those used by recreational vehicles. The electrical system operates at 12 volts.
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Micro Hydro Components on eBay
Micro hydro project costs
PMA micro hydro alternator $150. Source: eBay, shipping, tax
Power controller: $80. Source: eBay, shipping, tax
Batteries: n/a Source: not yet purchased
Diversion load: n/a Source: not yet purchased
Water wheel: $200 Source: recycle yard aluminum costs
Penstock: $60. 30 feet of 4 inch PVC pipe. Source: The Home Depot
Water wheel details
The heart of the micro hydro system
A trip to the local metal recycling yard yielded a pair of aluminum rings. These are about 32 inches in diameter. At a cost of $2 per pound, they were a good value. Various water wheel designs have been considered. The wheel may use both of the aluminum rings or just one. Being made of aluminum, there will be no issues with corrosion and no ongoing need to paint the water wheel.
The water wheel is an important part of the micro hydro system. The major consideration is the diameter of the wheel. With the purchase of the aluminum rings, this project has the wheel diameter fixed. The vanes of the wheel are another issue. They could be made of plastic pipe, wood, steel or aluminum. A trip back to the recycle yard found a number of aluminum parts that will be made into the micro hydro water wheel vanes.
Micro hydro penstock details
Also known as the flume
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Comments are welcome
Do you have a stream nearby? Are you already extracting energy from the water? I'd love to hear from you.
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jwcooney
May 8, 2012 @ 12:10 pm | delete
- Great lens and a very impressive project!
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jwcooney
May 8, 2012 @ 12:10 pm | delete
- Great lens and a very impressive project!
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---Chazz
Apr 9, 2012 @ 11:08 pm | delete
- Very impressive undertaking.
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tebor79
Jan 28, 2012 @ 5:31 am | delete
- If I only had a stream to the tune of Wizard of Oz.
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theSEOmama
Nov 30, 2011 @ 11:48 am | delete
- Hmm...interesting. We have a similar drainage creek at the lower edge of one side of our yard. I would like to install some solar panels some day to offset our energy usage, when i can afford it, but I would have never thought to capitalize on the creek water using a micro hydro water plant! Very clever.
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About Javrsmith
by javrsmith
I am a PMP project manager with additional certifications in procurement, interviewing and contract management. My background is in computer technology... more »
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