Make a space alien costume with paper mache!

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Make a "little green man" mask for Halloween or Mardi Gras - with papier mache

I've done several paper-mache-mask lenses already. The first was designed to go way up on a stick, held by a human down below or stuck into a backpack frame. The second covered the entire head. The third covered the front of the head and the skull. This one sits on your shoulders and you peek through holes in the neck, while the head towers above you.

I think it's very cute, and it's dirt cheap to make.

Materials you'll need

Cereal boxes for armatures
Torn up grocery bags, paper from the recycling bin, etc.
Toilet paper tubes or paper towel tubes

Cornstarch for glue

Packing tape (or masking tape or duct tape)
A creature stapler would be nice...

Glue gun and glue sticks

Cheap paint

Design the neck

It has to be big enough for your head - and your glasses, if you wear them.

Use cereal boxes to design a cone which will fit down over your head (and glasses if necessary) and extend up as high as you like.

When you've got a cone that satisfies you, measure its circumference (a waistline measurement is a circumference) at the top and the bottom, and if you want a curve in the neck as I have, measure it part of the way up, too.

Transfer the neck measurements onto a pattern and cut five.

I'd actually meant to use six, but I measured wrong so five was enough for my pattern.

The idea is: take your bottom circumference and divide it by five - that's how wide each panel is at the bottom. Then go to your next measurement up the neck and divide it by five - that's how big each panel is. Do the same at the top. You will make five tapered cereal-box panels. And then you'll glue them together. See how I left tabs on some of them? I used a glue gun to glue the tabs of a tabbed panel to the smooth edge of the non-tabbed panel next to it.

Now choose a bowl size to be the bottom of your alien's head.

Swath the neck in used plastic bags so the paper mache won't stick to the cereal box panels

After I'd glued up the cereal-box panels to make the long neck, I looked around my kitchen and found a bowl of the right size to use for the bottom of the head.

Next: wrap the bowl in plastic bags and paper mache over it. Also wrap the neck in plastic bags and paper-mache over IT. About four layers, if you use grocery bags and other strong paper, should be sufficient.

When the two separate parts are dry (a hair-dryer is wonderful for impatient people) it's time to put the two together, as they look in this picture.

Attach the neck to the lower part of the head.

Trace the circumference of the top of the neck onto the middle of the bottom of the bowl. Cut pie-shaped tabs in the bottom of the bowl and fold them downward.

Cut tabs in the top of the neck. Bend them outward.

Put the bowl-piece on top of the neck. The bowl tabs go inside and get hot-glued to the inside of the neck. The neck tabs go outside and get hot-glued to the outside of the bowl.

This will be a potential weak spot, so after gluing carefully I did several extra layers of paper-mache on the area where the bowl and the neck join.

For the top of the head: use extenders to make your bowl bigger!

Again, old cereal boxes are perfect.

I didn't have a big enough bowl to do the top of the head, so I cut pieces of cereal boxes and taped them all around the top of an almost-big-enough bowl. See how big this made it?

Then, again wrap it in plastic bags and four or so layers of paper-mache.

Attach the top mushroom piece to the bottom.

Slash tabs around the bottom of the bigger bowl and hot-glue them to the rim of the bottom bowl.

I didn't get a photo of this part of the project. It really helps to have somebody there to help you! I cut deep tabs (about 2-1/2") in the flared bowl. Then Jeimy held it upside down over the bottom bowl while I hot-glued the tabs to the outside of the bottom bowl, bending them inwards to form a rounded shape.

This is the first picture I ever made with my "Bamboo Fun Tablet." I do not have a knack for it.

By the way, the bottom bowl is already attached to the stem (neck) at this point - but I left the neck off the picture.

Give your creature features.

Antennae: made of toilet paper tubs slit up the side and rolled into open cone shapes.

Eyes: paper-mached over whiffle balls wrapped in baggies.

Mouth: a piece of packing foam.

The features don't need more than two layers of papier mache.

Everything is glued on. 

Ready for painting.

My chickens were moderately interested in their new neighbor.

Painting: tips for keeping it cheap!

Go to Home Depot or Lowes and look in the paint department for the shelf of paint rejects. These cans are very, very cheap and if you don't care much about the color, you can't beat it.

I actually got a cream-colored gallon for $5.00 and painted the whole thing. Then I used my acrylic paints - to extend the base color, I added GAC, which is cheap, and water, and some glazing compound.

Go wild! Nobody knows what color space aliens are so there's no limit!

Notice the eye holes below? I painted a purple band across them to disguise them a little bit.

Other paper mache mask and puppet projects.

I give more detail about the process in my previous lenses.

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Other puppet and giant heads lenses

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Scary songs (for Halloween)

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Have I sold you on paper mache yet???

  • castlequeen51 Apr 16, 2012 @ 4:50 pm | delete
    YES ! I have done some large pieces years ago..I think I need to go at it again:)
  • klaird Mar 26, 2012 @ 11:54 am | delete
    Your paper mache alien is very cute! I've featured your lens on my paper mache ideas page. Great job!
  • solarwind Sep 23, 2009 @ 3:07 pm | delete
    Excellent Lens For Halloween. The Kids Should Have Lots Of Fun With This
  • bdkz Sep 21, 2009 @ 7:11 pm | delete
    Congratulations! You've been SquidBoo Blasted. Happy Halloween!

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ChapelHillFiddler

Musician in Chapel Hill with two bands: Mappamundi, a world music - klezmer - swing band, and the Pratie Heads, a Celtic - British Isles - early music... more »

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