Training within Industry

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Training within Industry: The American Foundations of Lean Manufacturing

Lean Manufacturing has been adapted and perfected by Japanese manufacturers to ensure the highest quality at the lowest cost while engaging people at all levels of the process toward continuous improvement. What most people fail to realize is that the priniciples of lean manufacturing and the Toyota Production System (TPS) specifically, found their origins in the Training within Industry program developed by the United States in the 1940's and 1950's as part of the war production effort. After the war ended, these same priniciples of standardization in job instruction, job methods, and job relations were utilized by Japan to rebuild their industrial infrastructure. Through rigorous discipline in creating and maintaining standards and by adherence to ongoing process improvement to eliminate waste in its various forms, the priniciples yielded phenomenal results. Much of what is taught at Toyota and other lean manufacturing icons is a direct translation from the materials used in the 1940's. This lens will provide you with the history of TWI, with original resources and guidelines in addition to the best on the web related to the resurgence of TWI in American industries of all types.

Picture credit: Hawaii War Records Depository (HWRD) Training Within Industry. First graduates in the territory of the job methods institute held by the training within industry program of the war manpower commission completed their course recently. Standing, is Virgil K. Rowland, TWI official from Wash. D.C., who conducted the course. Seated left to right, H.P. Dahlquist, John Scott, Harold Crawford, Wm. B. Jones, Elroy Fulmer, J.E. Milligan, W.L. Doering, Henry Duvauchelle, (not in the picture is Ralph Beck.)

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The TWI Institute

The TWI (Training Within Industry) Institute was formed by the Central New York Technology Development Organization (CNYTDO) to oversee the redeployment of the TWI Program thoughout industry.

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TWI Summit

2008 TWI Summit dates released: May 6-7, 2008

120 lean practitioners, company leadership, training professionals, and association leadership attended the first annual TWI Summit. The Summit made history by being the largest gathering of TWI proponents in more than 60 years!

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Featured TWI Links

TWI National Archives Page
TWI at the National Archives -- Special Thanks to Bryan LundHome from SME Green Mountain Chapter 204 in Northern Vermont.
Superfactory - Training Within Industry (TWI)
Training within industry and TWI resources, tools, communities, events, books for lean manufacturing excellence and best practices

Great Web Resources on Training within Industry

Training Within Industry
Forum, tips and explanation of this model for developing supervisor skills, where and how it can be used. Includes links to similar management tools, supply chain models, HR theories and organizational frameworks.

Training within Industry Articles

TWI Training Within Industry
"TWI- The Missing Link to Lean and Kaizen" By Robert Wrona
What and Why TWI?
Lean Directions: the e-newsletter of lean manufacturing, published by Society of Manufacturing Engineers. Updated monthly, posts articles and news about lean manufacturing.

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TWI Downloads

Many of these downloads are direct links to excellent PDF files

Why Standard Work is not Standard: TWI Provides an Answer
Why Standard Work is not Standard: TWI Provides an Answer
The Root of Lean, TWI: The Origin of Kaizen
The Root of Lean, TWI: The Origin of Kaizen

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